Why Don’t Mars Bars Melt? Uncovering the Science Behind



Why Don’t Mars Bars Melt? Uncovering the Science Behind


Anyone who has ever unwrapped a Mars bar on a hot summer day has likely pondered this question: how can a bar made of chocolate, nougat, and caramel withstand the scorching heat without turning into a puddle of goo?

The Surprising Answer Lies in the Materials

The secret to Mars bars’ remarkable durability lies not just in their composition, but also in the unique properties of their individual components. Let’s break down the anatomy of a Mars bar and explore how each part contributes to its impressive heat resistance.

Chocolate: The Unsung Hero

Chocolate, the primary ingredient in a Mars bar, is often misunderstood as a fragile andMutable substance. However, chocolate is more complex than meets the eye. In its solid state, chocolate is comprised of a network of crystal structures that give it remarkable strength and stability.

The type of chocolate used in Mars bars, known as confectioner’s glaze, contains a higher proportion of cocoa butter than regular chocolate. Cocoa butter, a key component of chocolate, has a high melting point of around 105°F (40°C), making it an ideal choice for creating a heat-resistant coating.

Nougat: The Silky Smooth Structural Component

Nougat, the chewy, white center of a Mars bar, might seem like an unlikely candidate for heat resistance. However, its unique properties make it an essential component in the bar’s structural integrity.

Nougat is created by heating sugar and corn syrup to a specific temperature, then whipping the mixture until it forms a smooth, aerated paste. This process, known as aeration, incorporates air pockets into the nougat, making it lighter and more resistant to heat.

Caramel: The Sticky Situation

The caramel layer in a Mars bar, while delicious, is often perceived as the weakest link in the heat resistance chain. However, caramel’s sticky, gooey nature is precisely what makes it an effective barrier against heat.

Caramel is created by heating sugar and water to a high temperature, causing the water to evaporate and the sugar to caramelize. This process creates a thick, syrupy consistency that is both heat-resistant and adhesive. The caramel layer in a Mars bar acts as a thermal insulator, slowing down the transfer of heat from the outside environment to the inner layers.

The Role of Emulsifiers and Additives

Beyond the individual components, Mars bars contain a range of emulsifiers and additives that enhance their heat resistance.

Emulsifiers, such as lecithin and mono- and diglycerides, are used to stabilize the mixture of chocolate, nougat, and caramel. These emulsifiers help to create a uniform consistency, ensuring that the bar remains intact even when exposed to heat.

Additives, such as glycerin and sorbitol, are used to control the moisture content of the bar. These humectants help to maintain a stable humidity level, preventing the bar from becoming too dry or too wet, which can affect its heat resistance.

The Manufacturing Process: A Key Factor in Heat Resistance

The way Mars bars are manufactured also plays a crucial role in their heat resistance.

Tempering, a process where the chocolate is heated and cooled to a specific temperature, is critical in creating a stable crystal structure that can withstand heat. Tempering gives the chocolate a smooth, glossy finish and a satisfying snap when broken, but it also increases its heat resistance.

Formation, the process of shaping the bar into its iconic rectangular shape, is also important. The nougat and caramel layers are carefully deposited onto the chocolate coating, ensuring that each component is evenly distributed and stable.

The Science of Thermal Conductivity

So, why don’t Mars bars melt? The answer lies in the science of thermal conductivity.

Thermal conductivity refers to the ability of a material to conduct heat. In the case of a Mars bar, the combination of chocolate, nougat, and caramel creates a system with low thermal conductivity, meaning that heat is transferred slowly through the bar.

The chocolate coating, with its high melting point, acts as a thermal insulator, slowing down the transfer of heat to the inner layers. The nougat and caramel layers, with their unique structures and properties, further impede the flow of heat, creating a thermal barrier that protects the bar from melting.

In addition, the additives and emulsifiers used in the manufacturing process help to reduce the thermal conductivity of the bar, making it even more resistant to heat.

Real-World Applications: From Snack Bars to Space Exploration

The remarkable heat resistance of Mars bars has far-reaching implications beyond the world of snacks.

The technology behind Mars bars has inspired innovations in fields such as aerospace engineering, where the development of heat-resistant materials is critical for space exploration. The understanding of thermal conductivity and the manipulation of materials to achieve low thermal conductivity has led to breakthroughs in the design of heat shields and thermal insulation systems.

In the world of food science, the study of Mars bars has led to new approaches in food processing and preservation. The application of emulsifiers and additives to control moisture levels and thermal conductivity has enabled the development of new food products with improved shelf life and resistance to spoilage.

In conclusion, the remarkable durability of Mars bars is a testament to the power of science and innovation. By understanding the unique properties of each component, the role of emulsifiers and additives, and the manufacturing process, we can unlock the secrets behind this beloved snack’s heat resistance.

So the next time you unwrap a Mars bar on a hot summer day, remember the intricate science behind its remarkable durability – and enjoy every bite of that delicious, heat-resistant treat!


What is the secret ingredient in Mars Bars that prevents them from melting?

Mars Bars contain a special type of sugar called sucrose, which has a high melting point. This means that it can withstand high temperatures without turning into a liquid. Additionally, the caramel and nougat in Mars Bars are made with a combination of sugars, corn syrup, and other ingredients that help to raise the melting point of the bar as a whole.

The combination of these ingredients creates a unique crystalline structure that is resistant to melting. This structure is formed during the manufacturing process, when the ingredients are heated and then cooled quickly to create a rigid and stable crystal lattice. This lattice is strong enough to withstand the heat and humidity of most environments, keeping the Mars Bar solid and intact.

Do Mars Bars never melt at all?

While Mars Bars are designed to be resistant to melting, they are not completely immune to heat and humidity. In extremely high temperatures, such as those above 120°F (49°C), the bar may begin to soften and eventually melt. Additionally, if a Mars Bar is exposed to high humidity or moisture, the caramel and nougat may begin to break down and become sticky.

However, in normal conditions, Mars Bars are designed to remain solid and intact. Even in warm temperatures, such as those found in a car on a hot summer day, the bar will typically remain firm and unaffected. This is due to the unique combination of ingredients and the manufacturing process, which creates a bar that is both durable and resistant to melting.

Is it true that Mars Bars were originally made to be a non-melting treat for soldiers?

Yes, it is true that Mars Bars were originally developed as a non-melting treat for soldiers. During World War II, the company that produces Mars Bars, Mars Inc., was looking for a way to create a chocolate treat that could withstand the heat and humidity of tropical environments. At the time, chocolate was a rare and valuable commodity, and the company wanted to create a treat that could be shipped to soldiers overseas without melting or spoiling.

The company’s scientists and engineers worked to develop a unique recipe that would allow the bar to remain solid in high temperatures. They experimented with various combinations of ingredients and manufacturing processes until they had created the Mars Bar, which became a staple of military rations during the war. Today, the same technology is still used to create the Mars Bar, making it a popular treat around the world.

Can I make my own non-melting Mars Bars at home?

While it’s possible to make a homemade version of a Mars Bar, it’s unlikely that you’ll be able to replicate the exact same non-melting properties as the commercial version. This is because the manufacturing process used by Mars Inc. involves specialized equipment and techniques that are not readily available to the average person.

That being said, you can still make a delicious and tasty homemade version of a Mars Bar using readily available ingredients. You can experiment with different combinations of caramel, nougat, and chocolate to create a bar that’s similar to a Mars Bar. Just be aware that your homemade version may not have the same level of heat resistance as the commercial version.

Are there any other candies that don’t melt?

Yes, there are several other candies that are designed to be resistant to melting. Some examples include Snickers Bars, Milky Way Bars, and 3 Musketeers Bars. These candies use similar ingredients and manufacturing processes to Mars Bars, which allows them to remain solid in high temperatures.

In addition to these commercial candies, some types of homemade candies, such as peanut butter cups or caramels, can also be made to be resistant to melting. This is often achieved by using specialized ingredients, such as corn syrup or glucose, which help to raise the melting point of the candy.

Can I store Mars Bars in the freezer to make them last longer?

While it may seem counterintuitive, storing Mars Bars in the freezer is not necessarily the best way to make them last longer. In fact, freezing a Mars Bar can actually cause it to become more prone to melting when it’s thawed out.

This is because the freezing process can cause the sugars in the bar to crystallize and become more unstable. When the bar is thawed out, these unstable crystals can quickly dissolve, causing the bar to become soft and sticky. Instead of freezing, it’s best to store Mars Bars in a cool, dry place, such as a pantry or cupboard.

Are Mars Bars still a popular treat for soldiers and outdoor enthusiasts?

Yes, Mars Bars are still a popular treat for soldiers and outdoor enthusiasts today. The bar’s durability and resistance to melting make it an ideal snack for people who are working or playing in hot or humid environments.

In addition to its practical benefits, the Mars Bar has also become a cultural icon and a symbol of nostalgia for many people. For soldiers and outdoor enthusiasts, the Mars Bar is often seen as a comfort food that provides a taste of home and a reminder of better times. As a result, the Mars Bar remains a popular treat among these groups, and is often included in military rations and outdoor adventure kits.

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